Quality Tools and MicroLab overview:
The ACD incision monitoring system automatically detects the smallest contact between the blade and conductor strands for flawless crimp results and the highest requirements.
The Q1240 strip quality monitoring system automatically checks each individual strand for quality defects with an optical sensor during production.
Quality ToolsQ1250 scalable
As a basic version, the scalable Q1250 module offers testing of the stripping as well as the crimp and seal. All quality features are comprehensively tested in the full package.
Quality ToolsMicroForce 70
The MicroForce 70 checks each crimped connection for faulty strands and crimped insulation with integrated sensor. Operation and analysis are carried out on the simple display.
Quality ToolsMicroForce 80
The Microforce 80 for efficient crimp force monitoring on fully-automatic wire processing machines enables detailed analysis and documentation on the 5.0 inch touchscreen.
Quality ToolsMicroForce 85
The MicroForce 85 crimp monitoring device minimizes faulty crimps, contributes to process optimization using data analysis and ensures traceability in production.
The QpLite is a simple and mobile crimp force monitoring device that captures quality based on crimp force curves on tabletop crimpers.
Qpex (short for Quality & Process Expert) controls and stores the process data of each produced crimp in real time for full quality control.
Quality ToolsMicroLab 10
The MicroLab 10 is a compact micrograph laboratory in a case system that measures and evaluates small quantities of B crimps in the 0.5 - 2.5 mm processing range.
Quality ToolsMicroLab 30
The MicroLab 30 mobile micrograph laboratory creates micrographs for medium to large quantities of B-crimps, MIL-crimps and hex-crimps with a diameter of 0.5 to 10.0 mm.
Quality ToolsMicroLab 35
The MicroLab 35 bench-top micrograph laboratory can reliably check large quantities of B crimps in the processing range of 0.5 to 3.0 mm in serial quality testing.
Quality ToolsMicroLab 55
The MicroLab 55 is a stand-alone micrograph laboratory for all types of crimping available on the market for both cross sections and longitudinal sections with a width of 0.5 to 30.0 mm.
As a module in a wire processing machine, the Q2205 measurement device measures with a defined pull-out speed of 25 or 50 mm/min the pull-out forces of 20 to 500 N.
The Q1210 precision measuring module for wire processing machines measures pull-out forces of 20 to 1000 N with a pull-out speed of up to 200 mm/min.
Quality ToolsMicroPull 10
The MicroPull 10 stand-alone pull-off force measurement device checks wires for missing strands, defective stripping or pull-out force, either individually or as a series of measurements, with or without standard specification.
The Qstat-100 motorized pull-out force measurement device checks and visualizes the pull-out profile as a transportable table-top device to check the wire harness quality.
Quality ToolsKomax 341
The Komax 341 crimp height measurement device measures terminals up to a height of 8 mm and compares them with the target crimp height. If there is no match, production will not start.
The Q1140 high-voltage spark tester for fully automatic wire processing machines checks wire insulation for the smallest needle holes and microscopic cracks.
Quality ToolsKomax 345
The high-quality, digital Komax 345 microscope enables the control of stripping and crimping quality, even with miniature terminals and the smallest wire cross sections.
Quality ToolsCPA Pro
With the CPA PRO crimp force monitoring, a quick and accurate check of the performance of fully automatic wire processing machines is carried out – without an additional PC.
Quality ToolsCrimp Module Analyzer
The Crimp Module Analyzer quality measuring device is used to measure and check the stability of the crimp module in μm using a two-stage force simulator.
The CFA-Lab PC software evaluates the CFA/CFA+ crimp force monitoring data from crimping machines and modules. Optimizing the settings minimizes rejects.
The CPA+ crimp force monitoring is the compact quality control and maintenance device for crimp modules – with integrated graphic display for analysis in real time.
Quality ToolsSL Starlite
The SL Starlight crimp force measurement module with large LCD display offers flexible process monitoring for various fully automatic wire processing machines.
The SmartOptic image acquisition module offers high-quality color images and can be operated independently of the micrograph laboratory in conjunction with SmartVision on a PC.