Very Different Wires, Same Consistent Results

Semi-Automation

For Every Cable & Wire Application
With semi-automatic machines, an operator loads wires by hand and the machine processes them automatically, delivering fast and consistent results for flexible usage scenarios.
  • Precision You Can Rely On
    Our machines deliver consistent, repeatable results across defined mm² and AWG ranges. Precise parameter control and stable processing help protect conductors and ensure uniform quality in every batch.
  • Operator-Friendly by Design
    Intuitive touch interfaces, guided workflows and quick parameter entry reduce set-up effort and training needs. Features like wire libraries and job recall support fast onboarding.
  • One Standard Machine, Wide Application Range
    A single machine platform covers a broad range of applications. Fast changeovers with minimal blade changes reduce downtime and support efficient processing across different materials and wire lengths.
  • Built for Demanding Applications
    Our machines handle challenging processing requirements, supporting fine wires, multicore structures, and shielded as well as multilayer cables, including larger jacketed types. This enables precise handling of complex geometries and specialized production needs — while maintaining shield integrity without distortion or damage.
Komax wire sample semi flex shielded multi conductor braided fibers coaxial cables

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Supported Cable and Wire Types

On One Standard Machine

Schleuniger semi-automatic solutions support precise, repeatable processing across a wide range of cable and wire applications, including materials with demanding insulation or sheath characteristics. For selected machines and applications, individually manufactured blades can be used to ensure reliable processing of challenging geometries and specialized production requirements.

Micro‑Coaxial Cables (Down to 42 AWG / 0.07 mm)

With conductor diameters as small as 42 AWG (0.07 mm) and ultra‑thin multilayer structures, micro‑coaxial cables are among the most demanding cable types in modern manufacturing. Schleuniger’s semi‑automatic solutions are engineered to process these cables with micron‑level precision, multi‑step stripping control, and shield‑safe rotary incision, ensuring clean results without damaging the delicate braid or dielectric.

Recommended Solutions

From Standard to Specialized

Schleuniger solutions cover every step of semi-automatic cable and wire processing — from standard cut and strip, cutting, and crimping applications to delicate tasks requiring laser or fiber wire stripping for thin insulation and micro sizes. Wire handling solutions and quality tools complement the portfolio, ensuring stable processes from material feeding through final processing. This comprehensive portfolio allows you to choose the setup that best fits your production needs, whether you handle simple operations or highly specialized requirements.

Wire Stripping
Wire Cut and Strip
Wire Crimping

Precision Stripping for Fine and Sensitive Wires

  • Ranges: 0.013–85 mm² (36–3/0 AWG) and approx. 0.2–17 mm outer diameter, strip lengths up to 100 mm (model dependent).
  • Materials and cable types: PVC, PE, PP, PUR, rubber, silicone, Kapton®, PTFE/Teflon®, Tefzel®, textile and glass fiber braiding; stranded and solid single conductor wires, multi-conductor, coaxial and micro coax cables; round and flat cables; thin, tough and adhesive insulation types.
  • Capabilities (among others): full and partial stripping, single and multilayer stripping, sequential jacket and inner conductor processing, rotary and blade based incision concepts, programmable strip and pull off lengths, programmable clamping force, high repeatability, defined conductor twisting, short breakout lengths, and fast changeover without blade changes for many cable types.
  • Typical applications: semi-automatic wire stripping applications with programmable strip lengths and clamping parameters; processing tasks requiring short breakout lengths or short mode operation; small to medium series production; environments with frequent cable changes and fast setup or changeover requirements.

Dedicated solutions for jacket and shield processing, as well as laser and fiber wire stripping, are also available for applications with thin insulation and micro wire sizes.

Datasheets: ‎ ‎ ‎‎ ‎ B200 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ B300‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ B240‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ B340‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ B440‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ B540‎‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ UniStrip 2600

Universal & Heavy Duty Cut and Strip Solutions

  • Ranges: conductor cross sections from 0.05 mm² (36 AWG) up to 300 mm² (600 MCM), and wire outer diameters from 0.3 mm up to 35 mm, depending on machine platform and configuration.
  • Materials and cable types: PVC, PUR, rubber, silicone, Teflon® / PTFE, textile and glass fiber braiding; solid and stranded single conductors, multi conductor cables, shielded and coaxial cables as well as round and flat cables.
  • Capabilities: automated cut to length processing; full and partial stripping on one or both wire ends; single layer and multilayer stripping; sequential jacket and inner conductor processing; blade based and rotary incision concepts depending on platform; programmable strip and pull off lengths; high process repeatability; fast changeover through modular tooling and software based setup; programmable slit lengths and Window processing.
  • Typical applications: automated cutting and stripping of wires and cables in flexible production environments; preparation of cut to length wires with programmable stripping operations; applications requiring precise, repeatable results across varying wire lengths; small to medium series production with frequent product changeovers.

Datasheets: ‎ ‎ ‎‎ ‎ E300 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ E400 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎  PowerStrip 9580 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ MultiStrip 9480 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ MegaStrip 9680

Flexible Crimping for Consistent Results

  • Range: wire cross sections from 0.03 mm² (AWG 32) up to 6 mm² (AWG 9), depending on machine platform and configuration.
  • Materials and cable types: stranded wires, multi-conductor cables and pre-assembled leads. Compatible with open and closed barrel terminals as well as rear feed and side feed applicator systems.
  • Capabilities: semi-automatic wire crimping supporting a wide range of terminal types and processing concepts – from simple standalone crimping tasks to more advanced integrated strip, crimp and seal operations. Programmable parameters ensure reproducible production results, while optional crimp force monitoring supports reliable quality control and reduces production risks.
  • Typical applications: designed for dynamic production environments with high-mix low-volume manufacturing. Ideal for cable assembly operations requiring fast adaptation to new setups, short production runs and efficient handling of prototypes and rework.

Datasheets: ‎ ‎ ‎‎ ‎ UniCrimp 208 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ StripCrimp 208 ‎ ‎ ‎‎ ‎ |‎ ‎ ‎‎ ‎ Delta Series

Contact

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Our local experts help you identify the best semi‑automatic wire processing machines for your specific wire production requirements.

Beat Jaussi

Customer Success Manager

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Service and Lifecycle Support

For Semi-Automatic Wire Processing

Selecting the right semi‑automatic machine is only the first step. We support you from planning and installation through optimization and modernization, including application support, troubleshooting, and long‑term spare parts and upgrades to maximize uptime and ROI.

Our Testimonials

What Our Customers Say About Us

Swiss cable manufacturer Confecta produces cables, wires, and complex assemblies tailored to highly specific customer requirements with semi-automatic Schleuniger machines.

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FAQ

Good To Know

Find answers to common questions about semi-automatic wire stripping and cutting — from choosing the right machine and handling challenging cables to ensuring consistent results and getting the most out of your equipment

What is the difference between fully automatic and semi-automatic wire processing — and when should I choose semi-automation?

Fully automatic machines combine multiple processing steps into a fully integrated workflow, while semi-automatic systems focus on operator-assisted processes such as cutting, stripping, or crimping. Semi-automation is the better choice when you need flexibility, short changeovers, high application variety, or when production volumes do not justify a fully automated line. It offers higher consistency and speed than manual tools, without the investment level of a full automation system.

How do I choose the right semi-automatic machine for my application?

Choosing the right semi-automatic machine depends on your wire sizes, insulation materials, strip lengths, and the level of precision your application requires. Pneumatic strippers are ideal for standard single wires, while rotary incision systems are better suited for multilayer and shielded constructions. For very delicate or micro-sized insulation, laser or fibre-stripping technologies offer the highest precision. If you provide details about your cable type, cross-section, and process requirements, our experts can recommend the optimal setup for your production needs.

What causes inconsistent strip lengths, and how can I prevent them?

Inconsistent strip lengths are often caused by unstable material properties, operator-dependent setup differences, or insufficient detection of cable position. Our semi-automatic machines minimize these issues through precise blade control, reliable wire detection, programmable strip parameters, and stable gripping mechanics — ensuring repeatable results even for short or flexible wires.

How do I prevent insulation damage or shield distortion when stripping challenging cables?

Our semi-automatic machines use controlled incision depth, precise blade positioning, and reliable wire detection to avoid nicks, deformation, or shield damage. Multi-step programs with rotary incision enable clean dielectric and jacket removal — even on double-shielded coax or complex multilayer constructions. This ensures clean, repeatable results across sensitive materials such as PTFE, silicone, and micro-coax.

How do I control strip dimensions for inner conductor, dielectric and outer jacket?

To ensure precise strip dimensions for each layer of your coaxial or multilayer cable, you can rely on two key features:

1. Pre-configured cable libraries
Our systems include extensive, ready to use cable libraries containing the most common coaxial and multilayer cable types. Each library entry already defines cable specific dimensions and layer structures. By selecting the relevant cable type, the strip lengths for inner conductor, dielectric and outer jacket are automatically pre-set, reducing manual setup time and ensuring consistent quality.

⁠2. Automatic Inline Control (AIC) – available on selected machines
Automatic Inline Control (AIC) provides an additional level of process stability. AIC monitors strip dimensions during production and automatically compensates for deviations in real time. Where the technology is available, this enables high repeatability for all layers without requiring operator intervention.

Together, machine-specific settings and, where applicable, advanced control features such as AIC help ensure accurate and repeatable strip dimensions for demanding coaxial and multilayer cable applications.

What kind of support do I get after purchasing a semi-automatic machine?

You receive full lifecycle support to keep your semi-automatic equipment running at peak performance. This includes installation, operator training, application guidance for cutting and stripping processes, as well as troubleshooting and optimization assistance. Long-term availability of spare parts and upgrade options ensures consistent performance throughout the entire machine lifecycle.