Omega 745/755

Omega 745/755

线束制作

  • Application machine Omega 745/755

    Application machine Omega 745/755

  • Flexible housing rail system: up to four different housing types can be supplied at the same time.

    Flexible housing rail system: up to four different housing types can be supplied at the same time.

  • The hybrid assembly arm inserts the cable into the housing.

    The hybrid assembly arm inserts the cable into the housing.

  • Example of an additional function: a customized tool closes the secondary lock on the connector housing

    Example of an additional function: a customized tool closes the secondary lock on the connector housing

  • Example of interim storage of finished product: the completed wire harnesses are collected on a customized rail of any length until they are unloaded by the operator.

    Example of interim storage of finished product: the completed wire harnesses are collected on a customized rail of any length until they are unloaded by the operator.

Omega 745/755 application machine

High efficiency – less storage requirement 

  • Shortest lead times – significantly reduced production time 
  • Minimized stock level of semi-finished products 
  • Optimized production process 

High-quality wire harnesses thanks to automated processes 

  • Continuous quality, independent of the operator 
  • Reliable loading of miniaturized components 
  • Monitoring of the insertion process using force sensors 
  • Optional ACD incision monitoring 

High flexibility 

  • Single-sided or double-sided loading with terminals of varying levels of complexity 
  • Omega 740/750: standard machine with loading on pallet carousel, quick and individual changeover 
  • Omega 745/755: individually constructed loading solution for special requirements

Individualization as competitive advantage

The Omega application version has all the previously described benefits and properties of the Omega 740/750. What sets it apart is the automated solution developed specifically for the customer for the feeding and further processing of housings and the depositing of wire harnesses. The Omega 745/755 is not a ready-made product but a flexible basic machine with intelligent software, interchangeable process modules and customized application components to meet the special requirements and specific needs of our customers.

The customization aims to provide our customers with a decisive economic advantage. This is primarily achieved through rationalization and the associated savings in labor costs. Komax is the global market leader in the wire processing sector. Our applications allow our customers to benefit from the wealth of specialist knowledge and expertise of the Komax development team, enabling them to find a tailored solution that meets their every need.

Piece output, single-sided and double-sided loading*

1.8 sec per insertion sequence
Shortest wire length

For single-sided loading:
240 mm (9.45 in.)

Double-sided jumper connections:
300 – 560 mm** (11.81 – 22.05 in.**)

Complex loading:
300 – 780 mm** (11.81 – 30.71 in.**)

Strip length

up to 25 mm (0.98 in.) 

Wire cross-sections***
0.13 – 2.5 mm² (AWG 26 –14)
Outer wire diameter
Max. 4 mm (0.16 in.)
Usable transfer length Omega 74x
1880 mm (74 in.), up to five C1370 crimp modules
Usable transfer length Omega 75x
2880 mm (113.4 in.), up to eight C1370 crimp modules
Usable transfer length extension
1840 mm (72.4 in.), up to five additional C1370 crimp modules
Wire changer
Max. 36 wires (in increments of six wires)
Wire end storage
Rotary storage unit with a maximum of 30 storage spaces
Process monitoring (integrated)

Collision monitoring (block chambers)
Insertion force monitoring
Terminal locking monitoring

Block feed

Fully automatic block feed by spiral or linear conveyor

Pallet system loading area (W×H) 280 × 200 mm (11.02 × 7.87 in.)
Maximum width of connector housing 1st and 2nd housings: 100 mm (3.937 in.)
3rd and 4th housings: 60 mm (2.362 in.)
Electrical connection 3×208–480V, 50/60 Hz/10kVA 
Compressed air connection 6 bar (87 psi)
Air usage 22 m³/h (777 ft³/h)
* Piece output is dependent on wire length and housing/terminal combinations. 
** Dependent on wire harness structure.
*** Certain extremely hard, tough wires may not be able to be processed, even if they are within the indicated cross-sectional area. If in doubt, we are happy to provide you with samples of your wires.
切线
切剥线
全剥
半剥
双护套电缆
双压接
闭式套筒分离周期
防水塞插入
绞线和镀锡
套管插入
套管压接
MIL-压着
固化、拼接等
喷墨标识
模块加载
顺序