The Future of Wire Assembly
wire2GO
- Optimize with ConfidenceEnables controlled testing and verification of new production workflows prior to equipment investment, reducing risk and strengthening process reliability.
- Accelerate Output FasterMitigates equipment procurement lead times by leveraging immediate production capacity, speeding up operational and cost efficiencies.
- Maintain Operational ContinuityServes as a dependable extension of in‑house production, maintaining output during supply chain fluctuations, machine downtime, scheduled maintenance, or spikes in demand.
- Flexible Path To AutomationProvides a flexible, low‑commitment path to advanced sequence‑based wire set manufacturing without requiring upfront infrastructure investment.
Smart Wiring
Digital Workflow Optimization
Wire processing is evolving fast, creating new opportunities for teams ready to modernize. As production demands rise and timelines tighten, the right tools help you move faster, work smarter, and deliver consistent quality.
wire2GO turns digital wire data from WIRE Mind directly into production‑ready wire sets, streamlining the path from design to the shop floor. By connecting design and production, it increases speed, accuracy, and scalability, without disrupting your existing process.
“In today’s control cabinet production environments, precision drives performance. As complexity increases and timelines shrink, WIRE Mind and wire2GO bring intelligence to every wire—delivering accuracy, reliability, and control by design."
George Tilli - Digital Product Manager
Our Solutions
Introducing
Cloud Software
WIRE Mind
WIRE Mind helps you turn complex wire data into reliable, production‑ready output, reducing errors, accelerating assembly, and giving your team confidence from design through installation.
On‑Demand Sequential Wire Sets
wire2GO
Exclusive to WIRE Mind users, wire2GO delivers on‑demand, sequenced, labeled, and bundled wire sets, helping you increase output and stay on schedule without added equipment or infrastructure.
Your Benefits
From Digital Design to Production
The Power of Pairing WIRE Mind with wire2GO
Together, WIRE Mind and wire2GO give you a flexible, end‑to‑end path to modern wire production. Start by optimizing and validating your digital workflow with WIRE Mind, then scale into automated or on‑demand production with wire2GO, when it makes sense for your business. The result is faster throughput, lower risk, and a production strategy that grows with your needs.
The Numbers Behind Digital Transformation
Contact Us
Your Digital Transformation Starts Today
Manufacturers who digitize wire production gain speed, accuracy, and a competitive edge.
Start reducing errors, accelerating production, and scaling with confidence, today.
Request a Demonstration
WIRE Mind + wire2GO
FAQ
We’re here to help
We understand how critical precision and efficiency are to your cabinet‑building operations. Our team is here to help you optimize performance and overcome challenges. Please do not hesitate to contact us to explore how we can support your goals.
What does the wire2GO service provide?
wire2GO delivers premanufactured, fully labeled, installation ready wire sets for control panels, electrical enclosures, and power distribution systems.
By outsourcing cutting, labeling, sorting, and bundling, customers can reduce panel wiring time by up to 80%, while minimizing errors, rework, and scrap, allowing teams to focus on assembly instead of wire preparation.
Who is wire2GO designed for?
wire2GO is built for organizations seeking faster, more predictable wiring without immediately investing in new automation equipment. It’s ideally suited for:
- Control panel builders and panel shops
- OEM machine builders
- System integrators
- Electrical contractors and industrial installers
Typical applications include industrial control cabinets, power distribution panels, meter and utility cabinets, building automation systems, and renewable energy installations.
What wire end processing options are available?
wire2GO supports a wide range of automated wire end processing options, including:
- Precision cutting and stripping
- Crimping of terminals and ferrules
- Ultrasonic wire welding
Combined with flexible labeling and bundling configurations, every wire is delivered clearly identified, application specific, and ready to install, eliminating guesswork on the shop floor.
How are the wires labeled?
Each wire is clearly identified using one of the following methods:
- Direct inkjet printing on the insulation (source, destination, direction, or custom identifiers)
- Heat‑shrink sleeves labeled via thermal‑transfer printing
Clear, readable labeling allows installers to wire panels directly from the bundle, reducing reliance on schematics, lowering skill requirements, and accelerating installation.
Do I need special software to place an order?
wire2GO is powered by WIRE Mind, an intuitive, web‑based platform designed to make ordering fast and reliable.
Simply upload your wire list from tools like EPLAN, Zuken E3.series, or even a spreadsheet. WIRE Mind automatically validates your data, applies your labeling and bundling rules, and lets you preview the complete wire set in a “what you see is what you get” view before release.
What are the key capabilities of WIRE Mind?
WIRE Mind is the digital foundation behind wire2GO and offers:
- Intuitive configuration – Build or import wire sets in minutes
- Automated sorting and bundling – Intelligent grouping for efficient assembly
- Customization – Adapts to your data formats, labeling, and bundling standards
- Wire routing – Calculates wire lengths using 2D drawings or images
- Error reduction – Built-in data validation minimizes manual corrections
- Higher productivity – Customers report up to 80% faster assembly
- Machine-ready output – Seamless integration with automated wire processing systems
How is quality ensured?
wire2GO production is fully automated, covering cutting, stripping, crimping, ultrasonic welding, printing, and bundling. Automation ensures:
- Consistent, repeatable quality
- Accurate wire lengths and markings
- Minimal material waste
- Documented, standardized processes
Every wire set is produced to defined quality standards, delivering dependable, repeatable results across projects.
What is ultrasonic wire welding, and why does it matter?
Ultrasonic welding creates a solid copper termination without ferrules, resulting in:
- Extremely low electrical resistance
- Reduced heat buildup inside panels
- Long-term connection reliability
- Faster terminal installation
It’s an ideal solution for high-density control panels and mission‑critical applications where thermal performance and reliability are essential.
How does wire2GO reduce labor and overall cost?
By shifting from manual wire preparation to premanufactured wire sets, customers typically:
- Reduce manual wiring labor by 50–80%, depending on volume and complexity
- Significantly lower wiring errors and rework
- Eliminate wire scrap and handling waste
- Reduce dependence on highly specialized wiremen
- Avoid upfront equipment investment, or validate digital workflows before investing
Wire2GO helps offset skilled labor shortages while improving throughput, cost predictability, and scalability.
Is there a minimum order quantity?
No. wire2GO is cost-effective starting with a single wire set.
Whether you’re building a one-off custom panel or supporting ongoing production, you receive the same precision, documentation, and quality, every time.