KRI 450/850

KRI 450/850

Wire Handling

  • KRI 850 C, wire ring coiler «Coil»

    KRI 850 C, wire ring coiler «Coil»

  • KRI 450 C, wire ring coiler «Coil»

    KRI 450 C, wire ring coiler «Coil»

  • KRI 850 CB, wire ring coiler with binding device «Coil + Bind»

    KRI 850 CB, wire ring coiler with binding device «Coil + Bind»

  • KRI 450 CB, wire ring coiler with binding device «Coil + Bind»

    KRI 450 CB, wire ring coiler with binding device «Coil + Bind»

  • KRI 850 CBP, fully automatic coiling and binding machine

    KRI 850 CBP, fully automatic coiling and binding machine

Fully automatic coiling systems – Coiling, Binding, Depositing

  • Increasing the degree of automation all the way to a fully automated line.
  • Wires are handled with great care.
  • Perfectly formed and bound wire coils, i.e. consistently high quality, and value of the end product.
  • Can be perfectly integrated into upstream and downstream processes.

The wire ring coilers from our partner ramatech are powerful and flexible peripheral devices. Wires and flexible conductors up to a diameter of 35 mm can be processed with the ring coiler devices. The parameters can be quickly and easily programmed on an LCD operating panel. The fully automatic ring coilers are equipped with interfaces to various automatic wire processing machines and are therefore ideally suited as additional equipment and as an uncomplicated expansion to a complete processing line.

 

Automatic coiling systems in three levels of convenience

The KRI 450 C / CB / CBP, and KRI 850 C / CB / CBP models offer the right solution for every requirement. The ring coilers all ensure fast and efficient coiling. An additional manual binding station is integrated in the CB models. The CBP models, on the other hand, are fully automatic coiling and binding machines. The coil diameters are flexible: Thus, wire coil inner diameters of min. 120 mm (KRI 450) or 250 mm (KRI 850) and max. 600 mm (KRI 850) can be processed on the machines.

KRI 450 / 850 C - Coil

  • The wire is fed directly from the automatic cutting machine, e.g. Komax Kappa, into a guide tube to the ring coiler.
  • The coiling mandrels pick up the wire and rotate it into a regularly shaped wire coil.
  • Once the wire has been fully coiled up, the coiling mandrels lower and the cover automatically opens.
  • Heavy wire coils can easily be pushed flat over a table.

KRI 450 / 850 CB - Coil + Bind

  • Corresponds exactly to the coiling system described above, but with an integrated manual binding device.
  • The wire coil is moved laterally from the coiler at the same height and is guided flush by hand into the binding device. There, the coil is tied with an elastic rubber cord.

KRI 450 / 850 CBP - Coil + Bind + Pull

  • This device is a fully automatic coiling and binding machine.
  • Two fixing units with rod-shaped grippers transport the wire coil to the binding station and then to the deposit position.
  • The coil is automatically ejected on the right after double binding. 
  KRI 450 C/KRI 450 CB KRI 850 C/KRI 850 CB KRI 450 CBP KRI 850 CBP
Wire coil inner diameter min. 120 mm min. 250 mm / max. 600 mm min. 120 mm
Simple coiling operation Automatic operation
Simple coiling operation
min. 250 – max. 600 mm
 
Automatic  operation
min. 250 – max. 400 mm
Wire coil outer diameter max. 430 mm max. 850 mm Simple coiling operation
max. 430 mm
Simple coiling operation
max. 850 mm
 
Automatic operation
max. 600 mm
Wire coil height max. 145 mm max. 160 mm max. 145 mm max. 160 mm
Flexible conductors up to diameter max. 20 mm max. 35 mm max. 20 mm max. 35 mm
Weight of wire coils 40 kg 80 kg Simple coiling operation 40 kg
 
Automatic operation approx. 20 kg
Simple coiling operation 80 kg
 
Automatic operation approx. 20 kg
Controls PLC and LCD operating terminal; the following are programmable:
– Inner and outer diameter
– Slope – pull out
– Lowering time of the coiling mandrels
Interfaces Control of feeding devices and automatic wire processing machines
Speed Synchronously controlled speed by the upstream machine via existing interface
Connection 230 VAC / 10 AT 230 VAC / 10 AT 230 VAC / 10 AT 230 VAC / 10 AT
Pneumatics 6 bar 6 bar 6 bar 6 bar
Rotational speed max. 310 min.-1 max. 133 min.-1 max. 310 min.-1 max. 133 min.-1
Weight KRI 450 C = 120 kg
KRI 450 CB = 190 kg
KRI 850 C = 250 kg
KRI 850 CB = 350 kg
250 kg 550 kg
Dimensions KRI 450 C housing only
600 × 795 × 1184 mm
 
KRI 450 C with inlet tube
800 × 795 × 1184 mm
 
KRI 450 CB housing only
1422 × 795× 1300 mm
 
KRI 450 CB with inlet tube 1622 × 795 × 1300 mm
KRI 850 C housing only
990 × 1163 × 1333 mm
 
KRI 850 C with inlet tube
1225 × 1163 × 1333 mm
 
KRI 850 CB housing only
1806 × 1163 × 1333 mm
 
KRI 850 CB with inlet tube
2041 × 1163 × 1333 mm
housing only
1800 × 795 × 1750 mm
 
with inlet tube
2000 × 795 × 1750 mm
 
housing only
2778 × 1163 × 2020 mm
 
with inlet tube
3040 × 1163 × 2020 mm