What is the advantage of scalability?
Scalable means that you can purchase exactly the scope of services you need for the tasks at hand. The cost/benefit ratio is therefore very attractive. If the requirements change over time, then the Q1250 can easily be supplemented with additional licenses and/or the dome light. The Q1250 scalable is a sensible and safe investment, because it adapts flexibly to the needs and is future-proof and usable for a long time due to the expansion option.
The Q1250 Basic offers a cost-effective entry into crimp production quality monitoring. The operator’s random visual inspection is replaced by a fully automatic optical inspection of each individual crimp. It is checked whether stripping has taken place and whether a seal or crimp contact is present.
The Q1250 is scalable, i.e. depending on the quality specification, licenses for higher-quality monitoring functions can be purchased in stages. The following are available:
Monitoring of the length and quality of the stripping, protruding, spread and pre-drawn strands.
Monitoring of seal position, seal alignment and pierced seals.
With the dome light and associated license, the Q1250 uses algorithms to assess a color image of the crimp. This function can be used to check for crimped and protruding strands. In addition, the conductor in the crimp and conductor protrusion are reliably
Q1250 FULL PACKAGE
The Full Package contains all previously mentioned licenses and components and is therefore the perfect way to monitor the quality of the crimps 100% automatically.
An innovative image evaluation algorithm analyzes the high-resolution color image and reliably detects all crimped or protruding strands. In addition, the system uses intelligent color recognition to detect whether there is insulation in the crimp and sufficient conductor overhang.
Full quality control
When the swivel arm travels to the crimping module, it first checks the stripping and the seal presence. On the return trip, the Q1250 evaluates the quality of the crimps in fractions of a second. In the process, the copper protrusions, the crimped-on strands and the protruding strands are monitored for each conductor end.
The Q1250 thus provides continuous and reliable monitoring of the entire production process. Visual inspection of the monitored quality features by the operator is no longer necessary. All quality features can be tracked and documented.