An innovative image evaluation algorithm analyzes the high-resolution color image and reliably detects any crimped-on or protruding strands. Using intelligent color recognition, the system also checks whether any insulation is in the crimp and whether sufficient conductor brush length is available.
Full quality control
Initially, the strip quality and the seal insertion (where applicable) are checked as the swivel arm travels towards the crimping module. On the way back, the Q1250 checks the crimp quality within just fractions of a second. During this process, inspections are made for copper overhangs, crimped-on and protruding strands at each end of the wire. The Q1250 therefore provides full control of the production batch. The visual check of the parameterized quality features by the operator is eliminated. All quality features can be tracked and recorded.