Delta Series
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Delta Series

Crimper

  • Delta Series

    Delta Series

  • Delta Series

    Delta Series

  • Delta Series

    Delta Series

  • Optional suction unit for stripping remnants

    Optional suction unit for stripping remnants

  • Direct interaction with HMI Delta

    Direct interaction with HMI Delta

Delta Series

Focus on precision and quality 

  • Crimp force monitoring with CFA+ or CFA
  • Bad contact cutter on request
  • High repeat accuracy thanks to precise mechanics
  • Reproducible settings (stored), incl. crimp height on Delta 240 and 260

High productivity 

  • Fast set-up/changeover of crimping tool, contacts and seals thanks to stored parameters
  • Stripping, crimping and seal placement in one cycle (depending on configuration), short cycle time
  • Triggering with sensor (stripping unit) or foot pedal

Wide range of applications

  • Crimping 0.03 – 6.6 mm² / AWG 32 – 9
  • Stripping 0.03 – 4 mm² / AWG 32 – 11
  • For numerous mini-style crimping tools (AMP), with side and end-feed terminals
  • Short dismantling length for multi-conductor cables on request
  • For most open contacts
  • Approx. 300 seal variants

Intuitive operation with HMI Delta

  • New Komax HMI Delta user interface
  • High-resolution display for detailed graphics
  • Language is adjustable
  • With context-sensitive help
  • Perfectly illuminated working area
  • Wire is not moved during process

Networkable

  • Connection to central measuring station with QCenter
  • Measurement reports with Komax Print
  • MIKO interface for system connection

Benchtop crimpers are used when a fully automatic machine is not an option for one of the following reasons: 
a) Processing of multi-conductor cables 
b) Reworking of wire harnesses in production 
c) Small batch sizes or test series

The Delta 220, 240 and 260 programmable crimping machines are designed for applications with high demands in terms of processing quality and quality verification. They enable efficient and precise seal placement, stripping and crimping in a single process, with integrated CFA and CFA+ crimp force monitoring. Crimping machines are used for processing small batch sizes and special orders, multi-conductor cables and pre-assembled wires with connectors, and components that are not suitable for automatic wire draw-in.

The Delta 220 can be equipped with a programmable stripping unit, bad crimp cutter and suction. The crimp height is adjusted manually. The Delta 240 and 260 offer automatic crimp height adjustment; the latter also has a seal module.

 

Focus on precision and quality

Quality is a top priority for the Deltas. Crimp height and pull-out force are checked and learned before each order; on request at the central measuring station (QCenter).

The crimp force is evaluated in each cycle to eliminate errors (see CFA box). The bad crimp cutter prevents faulty parts from being processed further and any subsequent costs from being incurred. All settings can be accessed from the memory; only the crimp height is set manually on the Delta 220. The precise and robust mechanics also contribute to the high quality. CFA values can be stored at a central measuring station (QCenter). The KomaxPrint software can be used to print reports with the CFA results.

High productivity

The linking of the stripping, crimping and, in the case of Delta 260, the seal insertion processes in a single work step helps to increase efficiency.

The quick-change system for the applicator and the programmed settings enable the shortest possible changeover times to be achieved.

Stripping and terminal strip remnants are collected in waste containers. If desired, a suction unit can be used to transport the waste into an external container.

One processing position for everything

The Delta series has a fixed processing position, i.e. the wire is not moved, which is particularly advantageous for pre-assembled wires with connectors, sensors or other components.

 

CFA

The crimp force can be monitored using both Komax CFA and Komax CFA+. The parameters are identical to those for the crimp modules on fully automatic machines.

CFA and CFA + are important elements of quality assurance.  The areas of the crimp force curve are specifically evaluated in adjustable zones so that the following errors can be detected:

  • Missing strands
  • Incorrect conductor cross-sections
  • Insulation in the conductor crimp

 

Brilliant color display with optimized interaction

The new Komax HMI Delta user interface impresses with its clear graphics, enhanced user guidance, language selection and context-sensitive help function.

Exchange of quality data with central measuring station (QCenter)

The Komax REST-based standard protocol MIKO provides the basis for connecting to a control system or for implementing special solutions such as color detection or material verification.

QCenter, KomaxPrint

  • Central measuring station for up to approximately 50 crimping machines
  • Storage of verification data
  • Reports with KomaxPrint
  • Measurement of pull-out force (Q1210) and crimp height (Komax 341)

Options

  • Programmable stripping unit
  • Suction unit
  • Bad crimp cutter
  • Terminal strip chopper
  • Paper winder
  • Short dismantling length
  • Pneumatic terminal feeder (air feed set)
  • Mains voltage 115 V
  • Sequence processing
  • MIKO network interface

Accessories

  • Press table with tool drawer
  • Seal cleaning
  • Komax 341 crimp height measurement device
  • Q1210, Komax 332 or MicroPull 10 pull-out force measurement devices
  • Radius blade, V-shaped blade
  • Measuring station software with QCenter
  • Print reports with Komax Print
 

THREE VERSIONS - THE RIGHT ONE FOR EVERY NEED

   Delta 220 Delta 240 Delta 260
Crimping • • •
Crimp Force Analyzer (CFA/CFA+) • • •
Bad crimp cutter (BCC) ○ ○ •
Stripping unit (DS) ○ • •
Seal placement – – •
Crimp height adjustment manual auto auto
Process sequence  – •   •
• Standard
○ Option
– Not available
Touch control interface Delta 220 Delta 240 Delta 260
Touch panel 7 ” color display, wide VGA 800 × 480, scratch-resistant glass
 7 ” color display, wide VGA 800 × 480, scratch-resistant glass 7 ” color display, wide VGA 800 × 480, scratch-resistant glass 
User interface Graphical multilingual user interface HMI-Delta, context sensitive help
 Graphical multilingual user interface HMI-Delta, context sensitive help Graphical multilingual user interface HMI-Delta, context sensitive help
Functions Sequential processing
 Sequential processing Sequential processing
Storage 5000 articles, 1000 wires, 500 terminals
 5000 articles, 1000 wires, 500 terminals  + 500 seals
Ethernet data interface

for SW updates, Manufacturing Interface Komax (MIKO), connection

to QCenter software, control system connection, color recognition or material
 for SW updates, Manufacturing Interface Komax (MIKO), connection
to QCenter software, control system connection, color recognition or material		 for SW updates, Manufacturing Interface Komax (MIKO), connection
to QCenter software, control system connection, color recognition or material

Crimping

Cross-section range 0.03 – 6.6 mm² (AWG 32 – 9) 0.03 – 6.6 mm² (AWG 32 – 9) 0.03 – 6.6 mm² (AWG 32 – 9)
Max. crimp force 20 kN/4500 lbf 20 kN/4500 lbf
 20 kN/4500 lbf
Stroke (programmable) 10 – 40 mm (0.394 – 1.575 in.) 10 – 40 mm (0.394 – 1.575 in.)  10 – 40 mm (0.394 – 1.575 in.)
Shut height standard 135.8 mm (5.346 in.),
on request 118.3 – 174.8 mm (4.657 – 6.882 in.)

standard 135.8 mm (5.346 in.),

on request 118.3 – 174.8 mm (4.657 – 6.882 in.) 

standard 135.8 mm (5.346 in.),

on request 118.3 – 174.8 mm (4.657 – 6.882 in.)
Stroke repeat accuracy Delta 220 = 0.012 mm ( 0.00047 in.)
Delta 240, Delta 260 = 0.006 mm ( 0.00024 in.)		 Delta 220 = 0.012 mm ( 0.00047 in.)
Delta 240, Delta 260 = 0.006 mm ( 0.00024 in.)		 Delta 220 = 0.012 mm ( 0.00047 in.)
Delta 240, Delta 260 = 0.006 mm ( 0.00024 in.)
Crimp height adjustment  Applicator automatic, programmable
+ 0.2 mm … -0.8 mm (0.008 … - 0.031 in.)		 automatic, programmable
+ 0.2 mm … -0.8 mm (0.008 … - 0.031 in.)
Split cycle for closed terminals 1 – 20 mm (0.04 - 0.787 in.) 1 – 20 mm (0.04 - 0.787 in.)  1 – 20 mm (0.04 - 0.787 in.)
Applicators Mini-applicator with T-tool fixture Mini-applicator with T-tool fixture Mini-applicator with T-tool fixture 

Crimp force monitoring

Crimp force monitoring Integrated, evaluation according to Komax CFA+ or CFA Integrated, evaluation according to Komax CFA+ or CFA  Integrated, evaluation according to Komax CFA+ or CFA
Central measuring station With QCenter SW (optional) With QCenter SW (optional) With QCenter SW (optional) 

Stripping unit (DS)

Conductor cross-section1) 0.031) – 4 mm² (AWG 32 – 11) 0.031) – 4 mm² (AWG 32 – 11)  0.031) – 4 mm² (AWG 32 – 11)
Strip length 0.1 – 13 mm (0.004 – 0.51 in.) 0.1 – 13 mm (0.004 – 0.51 in.) 0.1 – 13 mm (0.004 – 0.51 in.) 
Min. dismantling length1) 33 mm (0.91 in.), with optional short dismantling length 23 mm (1.30 in.) 33 mm (0.91 in.), with optional short dismantling length 23 mm (1.30 in.)  33 mm (0.91 in.), with optional short dismantling length 23 mm (1.30 in.)
Conductor cutting1) Zero cut, cutting of protruding strands, cutting if CFA error  Zero cut, cutting of protruding strands, cutting if CFA error   Zero cut, cutting of protruding strands, cutting if CFA error 
Functions Full and half stripping, zero cutting, cutting of pulled strands, pre-pull-off before seal placing

Full and half stripping, zero cutting, cutting of pulled strands, pre-pull-off before seal placing

 		 Full and half stripping, zero cutting, cutting of pulled strands, pre-pull-off before seal placing

Bad crimp cutter (BCC)

Cutting of terminals and conductors
 Terminal 2.5 mm² (AWG 13);
conductor 6.6 mm² (AWG 9)		 Terminal 2.5 mm² (AWG 13);
conductor 6.6 mm² (AWG 9)		 Terminal 2.5 mm² (AWG 13);
conductor 6.6 mm² (AWG 9)

Seal insertion (Delta 260 only)

Maximum size/number of seal sets

Diameter 10 mm (0.39 in.), length 8 mm (0.32 in.) / approx. 300 sets

Diameter 10 mm (0.39 in.), length 8 mm (0.32 in.) / approx. 300 sets 

Diameter 10 mm (0.39 in.), length 8 mm (0.32 in.) / approx. 300 sets 

General

Cycle time
 crimp < 0.8 s, strip + crimp < 1.8 s crimp < 0.8 s, strip + crimp < 1.8 s  seal < 2.7 s
Electrical connection 1 × 230 VAC, 50/60 Hz, 180 – 260 V, 1 × 115 VAC, 60 Hz, 92-130 V, 2000 VA 1 × 230 VAC, 50/60 Hz, 180 – 260 V, 1 × 115 VAC, 60 Hz, 92-130 V, 2000 VA  1 × 230 VAC, 50/60 Hz, 180 – 260 V, 1 × 115 VAC, 60 Hz, 92-130 V, 2000 VA
Compressed air connection 4 – 6 bar (58 – 87 psi) 4 – 6 bar (58 – 87 psi)  5 – 6 bar (75 – 87 psi)
Dimensions (W×H×D)
H with open safety cover 950 mm (37.40 in.)		 700 × 750 × 500 mm
(27.56 x 29.53 x 19.69 in.)		 700 × 750 × 500 mm
(27.56 x 29.53 x 19.69 in.)		 820 × 830 × 920 mm
(32.38 × 32.68 × 36.22 
Weight of basic machine ca. 110 kg (243 lb.) ca. 110 kg (243 lb.)  ca. 200 kg (441 lb.)

Approvals and standards

CE conformity Conforms to the relevant CE directives on machine safety and electromagnetic compatibility. Conforms to the relevant CE directives on machine safety and electromagnetic compatibility. Conforms to the relevant CE directives on machine safety and electromagnetic compatibility. 
Cutting pulled strands Cut pulled strands
Precision cut Precision cut
Full stripping Full strip one side
Half stripping Half strip one side
Multi-conductor cable processing Multi conductor cable bt
Crimping Crimping bt
Sequence processing Sequence bt
Double crimping Double crimping bt
Split cycle for closed barrels Split cycle one side
Seal insertion Sealing bt

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