36 wire variants available in the wire changer
Automated processes reduce production time by up to 50 percent. The automatic wire changer provides up to 36 different wires without a changeover.
Harness Manufacturing
Zeta 630
The Zeta 630 increases productivity in control cabinet construction with two process modules from batch size 1 and with up to 36 different wires in the wire changer.
Highlights
Precise processing with high-quality cutting unit
The cutting unit with three blade pairs processes cross-sections of 0.5 to 6 mm² perfectly in sequence. High-quality, durable blades enable high process speeds.
Batch or sequence production without changeover possible
The integrated bundler sorts the batches and fixes the appropriate wires with adhesive tape in a single process step. Even complex jobs can be completed without much effort.
Processing of up to 5 different ferrules
The CM 1/5 GS module processes up to five different ferrules. Reliable, fully automatic production ensures consistently high quality.
Automatic marking system with two inkjet markers
The automatic marking system for two different inkjet markers optimally labels the wires before completion for easy logistics and further processing.
Modular system
Experience Flexibility
Process Modules
CM 1/5 GS
With the ferrule module CM 1/5 GS, up to five different ferrules on strap in different lengths can be processed with a Quadro crimp design.Learn moreProcess Modules
CM 04 Duo
The sequenceable ferrule module CM04 Duo crimps up to two loose ferrules with large cross-sections of 4 and 6 mm² on pre-stripped wires with a Quadro crimp design.Learn moreMarking Systems
M1630 Jet
The M1630 Jet inkjet printer enables fast, flexible line printing with short changeover times. Operation takes place directly via the machine control.Learn moreMarking Systems
M1650 Tube
The M1650 tube marking module prints marker tubes and pushes them onto the wire. The module is designed for machines in the new Zeta 6x0 range.Learn moreProcess Modules
AEH-LS
The AEH-LS ferrule module crimps loose ferrules on pre-stripped wires. The wire is easily inserted and a sensor monitors the presence of a ferrule.Learn moreProcess Modules
Schunk
The Schunk process module enables wires to be compacted with ultrasound. As an alternative to ferrules, compacting is increasingly being used for control cabinet construction.Learn moreProcess Modules
X1582
The X1582 twisting unit twists strand ends precisely from a wire cross section of 0.03 mm² and twisting strands from 2mm in preparation for the subsequent tinning process.Learn moreProcess Modules
C1370
The C1370 crimp module for fully automatic wire processing machines ensures low reject rates through the CFA+/CFA crimp force monitoring and high productivity thanks to short changeover times.Learn more
Technical data
| Specification name | Specification value |
|---|---|
| Shortest wire length for one-sided processing | 85 mm |
| Shortest wire length for two-sided processing | 240 mm |
| Strip length side 2 max. | 25 mm |
| Strip length side 1 max. | 25 mm |
| Wire outer diameter max. | 6 mm |
| Wire cross section min. | 0.22 mm² |
Downloads
Related products
Browse alternatives
Harness ManufacturingZeta 620
The Zeta 620 assembly machine provides wires on two process models fully equipped for control cabinet construction – including labeling and terminals.
Harness ManufacturingZeta 640
Thanks to their five (Zeta 640) or eight (Zeta 650) process modules, Zeta 640/650 can process up to 36 wires without changeover, from batch size 1 and just-in-time.
Harness ManufacturingZeta 650
Thanks to their five (Zeta 640) or eight (Zeta 650) process modules, Zeta 640/650 can process up to 36 wires without changeover, from batch size 1 and just-in-time.
Software and NetworkingDLW
The DLW software supports qualified personnel in preparing production data for automated prefabrication of wires in a practical and efficient manner, even from batch size 1.