XLam laminator with three processing levels and inductive hybrid heating
The XLam 3L-17/34 laminator can be used for all module technologies and supplements the Komax product range for the manufacture of crystalline modules and thin film technology solutions. This is just one more product in the Komax Solar portfolio developed with a keen eye to process quality and reliability.
XLam laminator with three processing levels and inductive hybrid heating Reproducible and precisely controllable lamination processes are crucial for achieving consistent quality in PV modules and efficient production with minimized processing times. To satisfy these requirements, the XLam 3L-17/34 incorporates hybrid heating featuring a unique and reliable induction heating system and an aluminum heating plate with a large thermal capacity and an active pin lifting system.
Hybrid: The inductive heating system integrated in the aluminum plate has meandering oil circuits that guarantee an ultra-high uniformity of temperature.
Key features Laminator XLam 3L-17/34:
Exceptionally reproducible and stable processes thanks to the highly homogenous temperature of the hybrid heating plate
High availability and low operating costs due to the reliable technical solutions employed
Minimal footprint and adjustable production capacity featuring three independent processing levels
Very good use of the machine’s processing area when processing approx. 1600 × 1000 mm modules
Minimal need for buffer capacity because of staggered production in the processing levels
Possibility of controlled module cooling and immediate further processing of modules with installation of the cooling press
Function
The machine does not need vacuum feedthroughs for thermal oil connections or temperature sensors or the pin lifting system, and has an automatic clamping/unclamping system for the membranes. These solutions are big pluses that open the way to high availability and low operating costs. With the three processing levels, operators enjoy the benefits of continuous module production, the partial availability of the machine in the event of a malfunction at one processing level, and the adaptability of laminator capacity to less than full capacity utilization in the production line. The footprint for a specific production capacity is much smaller than with standard laminators.
The conveyor and cover belts are Teflon-coated continuous belts with an active cleaning system. A cooling press with controllable cooling power is also available as an option. This feature allows the limitation of temperature transients. The machine exhibits the same craftsmanship of all other Komax products and utilizes the TopControl graphical user interface and touch screen.
The high quality, precision and reliability of Komax Solar solutions give your modules the necessary edge over the competition.