With its ultra-precise insertion technology, the Zeta 656 can process wire cross sections of 0.13mm² (AWG26) and multi-row housings featuring a grid element spacing of 1.5mm (0.059in) without any trouble.
Manual insertion of these miniaturized components is difficult and prone to error.
The housings are mounted on a pallet system to permit very flexible production of the widest range of harness configurations. It is easy to implement any changes in the wire harness or to set up completely new harnesses.
Precise movement axes powered with a spindle drive allow highly dynamic and fast insertion processes.
From preinsertion and actual insertion to final insertion and interlock testing, the complete insertion process is monitored by the integrated precise force sensor so top quality is guaranteed.
The pallets are loaded and unloaded with the machine running while the machine is producing a harness on the other pallet. A safety light curtain protects the user from the hazardous area during this work. Operations can be expanded to a third pallet to increase machine autonomy to an even greater extent.
The «post production» option is used to replace incorrectly crimped conductors and fit them with components automatically. No operator intervention is required.