Zeta 633
40 years cutting edge

Zeta 633

Harness Manufacturing

  • Zeta 633 Wire crimping machine

    Zeta 633 Crimping machine

  • Zeta 633 Wire crimping machine

    Zeta 633 Crimping machine

  • Zeta 633 Wire crimping machine

    Zeta 633 Crimping machine - Wire changer

Zeta 633 – Crimping machine

  • Up to 36 different conductors can be processed without changeover
  • Station layout can be defined as desired
  • Full integration of existing processing stations
  • High processing quality
  • Excellent accessibility and safety
  • Successively expandable
  • Prepared for Zeta 651 and Zeta 656 block loaders
  • Customer specified special applications possible

New design for a fully automatic crimping machine that can be expanded at will and transformed into an insertion system.
Here, Komax incorporates trends in wire processing and consistently implements them.
As a result, the Zeta 633 meets the growing need for unlimited flexibility.

Function

Zeta 633 is a highly flexible fully automatic crimping machine used for just-in-time production. With its flexible machine concept, the Zeta 633 opens up an almost unlimited number of possibilities for handling small jobs and wire sequences.

Flexibility

Up to 36 conductors are available for wire feed without changeover. Wire transport can be adapted to the specific properties of each conductor.

Modules can be configured as desired along the entire length of the Zeta 633. That means total flexibility for each area of application.

The wires can be bundled or deposited in predefined order as a chain.

The Zeta 633 also serves as the basic machine for the Zeta 651 and Zeta 656. Customer-specific modules such as IDC processing can also be installed.


Zeta 633 Anwendung

Technology

Applying the loop transfer principle, the device feeds the two wire ends of the loop individually one after the other to the appropriate processing station Variably programmable shuttles make this possible. All wire movements are carried out with highly dynamic servo axes. The basic machine accommodates up to five processing stations. If need be, the machine can be successively expanded and has space for up to ten processing stations.


Zeta 633 Shuttle

User friendly

Optimum access and personal safety were two top priorities in the design of the Zeta 633.
The safety cover opens vertically, allowing excellent accessibility from all sides. All material handling is done consistently from one side of the machine. The wire selector can be set up conveniently at the press of a button. The well-known TopWin user interface and a user console that slides along the entire transfer section are further features that maximize operational convenience. Produced wires or bundles can be removed while the machine is running.

Quality monitoring

Crimp-height and pull-out force measurement are integrated in the process sequence. The measured results from the measuring devices are transferred automatically to the user software and compared with the set values. Incorrect entries can be avoided in this way. Production cannot commence until the measured results match the specified values.  The material is scanned in with the optional barcode scanner prior to the start of production and compared with the stipulated values. This step prevents materials from getting mixed up.  
The processes are constantly monitored during production. In the event of an error, incorrectly processed cables are automatically removed and post-produced.

Software

The optional interface WPCS (Wire Processing Communication Stand-ard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.

TopNet is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.

TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.

Processing modules

The Zeta 633 can be customized with various accessories to meet specific customer needs:

  • mci 712/722 crimping module
  • mci 765 C seal module
  • mci 792 sleeve module
  • mci 782 twisting module
  • ioc 785 fluxing/tinning device
  • MIL crimp module
  • AEH module for end sleeve for strand
  • Ultrasonic compaction

Accessories/options

Various types of accessories can be added to the Komax Zeta 633 to adapt it to specific customers requirements.

Preliminary processing of wires

  • Inkjet marker black/color
  • Expandable wire selector

Crimping module accessories

  • Height adjustable lift tables
  • Terminal feed with paper take-up unit
  • Contact strip chopper (chopper)

Process monitoring

  • Splice detection
  • Contact supply monitor
  • Wire-end detection
  • Seal monitoring
  • Crimp force monitoring
  • Check on projecting strand

Other accessories

  • Option for short wires (85–110mm)
  • Wire end compaction
  • Chain bundling
  • Wire feed system
  • Wire tray for long conductors
  • Station tables

Services

Komax offer to you an optimal support by individual Service offers.

  • After-Sales Service
  • Production Assistance
  • Certified Training Courses
  • Feasibility Test


Zeta 633 Kontaktzuführung

Length range 240mm–3000mm(9.45in–118in.)Standard tray
240mm–10000mm(9.45in–394in.)Optional
Length accuracy ±1mm (0.039in.) or <0.2% Depending on wire length
Stripping lengths 0.1mm–25mm(0.004in.–0.98in.)With full strip
0.1mm–42mm(0.004in.–1.65in.)With partial strip
Wire cross section* 0.13mm²–6mm² (AWG26–AWG10)
Useable transfer length  1800mm (basic machine)
1720mm (extension) 
Wire draw-in speed max.10m/s (33ft/s)
Wire selector  max. 36 cables 
Noise level <75dB (without crimp modules)
Electrical connection 3×208–480V 50/60Hz
10kVA (basic machine)
Pneumatic connection 5–6bar (73–87psi) 
Air consumption 12m³/h (424ft³/h) 
Weight approx. 1900kg (4188lb)
* Extremely hard and tough wires may not be able to be processed even if they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them.



Zeta 633 Layout
Cutting Cutting
Cutting pulled strands Cut pulled strands
Full stripping Full strip both sides
Half stripping Half strip both sides
Double sheath cable processing Triaxial cable
Crimping Crimping cc
Inkjet marking Inkjet Zeta
Sequence processing Sequence Zeta
Double crimping Double crimping different wire
Split cycle for closed barrels Split cycle both sides
Seal insertion Sealing both sides
Twisting / tinning Twisting and tinning
Sleeve insertion Sleave insertion Z633
Ferrule crimping Ferrule crimping
MIL crimping MIL Crimp
Wire end solidifying, splicing, welding Wire end solidifying