Zeta 633 L
40 years cutting edge

Zeta 633 L

Harness Manufacturing

  • Zeta 633 L Wire crimping machine

    Zeta 633 L Crimping machine

Zeta 633 L – Fully automatic crimping machine

  • Great flexibility and expanded use of application
  • Lower investment costs than Zeta 633 with extension

 

The Zeta 633 L expands the range of use of the Zeta systems substantially. Further new system combinations are now possible, opening the way to flexible solutions that can be geared even more closely to customers’ individual needs. With the additional processing stations, the operator can reduce the required material changeovers and interruptions in production to a minimum. Many applications can now be produced without an additional extension, cutting investment expenses dramatically.

Function

Like the Zeta 633, the Zeta 633 L is used as a highly flexible fully automatic crimping machine for just-in-time production. With its flexible machine concept, the Zeta 633 L creates an almost unlimited number of possibilities for handling small jobs or wire sequences.The Zeta 633 L can now accommodate up to eight crimping presses, eight seal modules or twelve end-sleeve modules, making it an even more flexible solution geared precisely to customers’ needs.


Zeta 633 Anwendung

The Zeta 633 L is an ideal all-purpose system whether as a basic machine for the block loaders Zeta 651 and Zeta 656 or for systems with an extension. In many cases, the use of the Zeta 633 L can eliminate the need for an additional extension and reduce the investment expenses considerably. All existing options for the Zeta 633 are also available without restriction to the Zeta 633 L.


Zeta 633 Shuttle

Software

The optional interface WPCS (Wire Processing Communication Stand-ard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.

TopNet is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.

TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.

Processing modules

The Zeta 633 can be customized with various accessories to meet specific customer needs:

  • mci 712/722 crimping module
  • mci 765 C seal module
  • mci 792 sleeve module
  • mci 782 twisting module
  • ioc 785 fluxing/tinning device
  • MIL crimp module
  • AEH module for end sleeve for strand
  • Ultrasonic compaction

Accessories/options

Various types of accessories can be added to the Komax Zeta 633 to adapt it to specific customers requirements.

Preliminary processing of wires

  • Inkjet marker black/color
  • Expandable wire selector

Crimping module accessories

  • Height adjustable lift tables • Terminal feed with paper take-up unit
  • Contact strip chopper (chopper)

Process monitoring

  • Splice detection • Contact supply monitor
  • Wire-end detection
  • Seal monitoring
  • Crimp force monitoring
  • Check on projecting strand

Other accessories

  • Option for short wires (85–110mm)
  • Wire end compaction
  • Chain bundling
  • Wire feed system
  • Wire tray for long conductors
  • Station tables

Services

Komax offer to you an optimal support by individual Service offers.
  • After-Sales Service
  • Production Assistance
  • Certified Training Courses
  • Feasibility Test
Length range 240mm – 3000mm (9.45in – 118in) Standard tray
240mm – 10000mm (9.45in – 394in) Optional
Length accuracy ±1mm (0.039in.) or <0.2% Depending on wire length
Stripping lengths 0.1mm–25mm(0.004in.–0.98in.)With full strip
0.1mm–42mm(0.004in.–1.65in.)With partial strip
Wire cross section* 0.13mm²–6mm² (AWG26–AWG10)
Useable transfer length  2880mm (113.4in) basic machine
1720mm (67.7in) extension
Wire draw-in speed max.10m/s (33ft/s)
Wire selector  max. 36 cables 
Noise level <75dB (without crimp modules)
Electrical connection 3×208–480V 50/60Hz
10kVA (basic machine)
Pneumatic connection 5–6bar (73–87psi) 
Air consumption 12m³/h (424ft³/h) 
Weight approx. 2600kg (5732lb)
* Extremely hard and tough wires may not be able to be processed even if they are within the above cross section range. If you are in doubt about your wires, we are happy to process samples of them.



Zeta 633 L Layout
Cutting Cutting
Cutting pulled strands Cut pulled strands
Full stripping Full strip both sides
Half stripping Half strip both sides
Double sheath cable processing Triaxial cable
Crimping Crimping cc
Inkjet marking Inkjet Zeta
Sequence processing Sequence Zeta
Double crimping Double crimping different wire
Split cycle for closed barrels Split cycle both sides
Seal insertion Sealing both sides
Twisting / tinning Twisting and tinning
Sleeve insertion Sleave insertion Z633
Ferrule crimping Ferrule crimping
MIL crimping MIL Crimp
Wire end solidifying, splicing, welding Wire end solidifying