Gamma 255
40 years cutting edge

Gamma 255

Crimp to Crimp

  • Gamma 255 Wire crimping machine

    Gamma 255 Crimping machine

  • Gamma 255 Wire crimping machine

    Gamma 255 Crimping machine

  • Gamma 255 Wire crimping machine

    Gamma 255 Crimping machine

  • Gamma 255 Wire crimping machine

    Gamma 255 Crimping machine - Samples

Gamma 255 – fully automatic crimping machine

  • Processing of a larger range of cross sections
  • Double side crimping or twisting, fluxing and tinning (even lead-free)
  • Can handle double side crimped wires as short as 20mm
  • Minimal footprint thanks to a compact design
  • Readily accessible

Top quality processing over a uniquely broad range of cross sections. This fully automatic crimping machine excels in simplicity of operation and flexibility. No matter what the task, from double side crimping to twisting, fluxing and tinning, the Gamma 255 carries it out with compelling process control and minimal changeover times. In spite of its compactness, this device has fully integrated quality-monitoring and feed systems as part of its standard equipment.

Function

The Komax Gamma 255 is a flexible fully automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.0123mm²/AWG36 to 2.5mm²/AWG14 in excellent quality. It is compatible with all commercially available applications. It also handles double side crimped wires as short as 20mm.

Technology

The entire cross section is processed using programmable, highly dynamic servo-drives and V stripping blades. As part of its standard equipment, the machine has a prefeeder, splice, wire-end and knot detection, as well as two wire straightening units. The integrated prefeeder assures gentle wire feed from drums, coils or reels even at high draw-in speeds. A bad wire handling system with automatic post-production is also integrated in the Gamma 255. The machine has a WPCS interface so it can fit seamlessly into your network. To verify quality, you can also integrate devices for measuring crimp height (Komax 341) and pull-out force (Komax 331/332) right into the production process. In wire deposition, you have your choice of a wear-resistant passive deposit unit and an active deposit unit featuring batch sorting.

User Friendly

The compact layout is carefully thought-out and allows you to change over from crimping to twisting, fluxing and tinning in no time at all. With its vertically opening safety cover, the Komax Gamma 255 is readily accessible from all sides. Operations and material handling are convenient and simple. The reliable TopWin user interface adds to this high level of user convenience in over 20 different languages.


Gamma 255 Stationen

Flexible

Contemporary wire processing requires total solutions with optimized functions and costs. To meet these demands, processing modules such as the mci 712 and mci 722 crimp module, the mci 782 twisting module, and the ioc 785 fluxing/tinning module with all process monitoring units are integrated right into the TopWin user software. With a choice of two different crimp modules, you can adapt the Gamma 255 to meet your individual needs.

No matter what products you manufacture on the Gamma 255, this machine’s intuitive operations allow you to make full use of its flexibility. All product data is saved in a database and can be retrieved at any time.

Software

The optional interface WPCS (Wire Processing Communication Standard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.
 
Komax MES is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.

TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.

Processing modules

The Gamma 255 can be customized with various accessories to meet specific customer needs:

  • mci 712/722 crimping module
  • mci 782 twisting module
  • ioc 785 fluxing/tinning Device

Accessories/options

You can add various accessories to the Komax Gamma 255 to adapt it to your specific needs.

  • Komax 331, 332, 341, 351
  • Tower light, magnifying glass
  • UPS uninterruptible power supply
  • Deposit gripper for fine wires
  • Reel stand
  • Komax 104 de-reeling system
  • Conveyor belt, basic module 3m

Services

Komax offer to you an optimal support by individual Service offers.

  • After-Sales Service
  • Production Assistance
  • Certified Training Courses
  • Feasibility Test
Length range 15 – 10000 mm
Length accuracy Up to 500 mm: ± 1 mm
> 500 mm: ± 0.2% of the wire length
Strip length 0.1 – 15mm (0.0039in.–0.59in.)
Wire cross sections* 0.0123 – 2.5 mm² (AWG36 - AWG14)
Wire draw-in speed max. 3 m/s
Noise level <75 dB (without crimping modules)
Electrical connection 3×208 - 400V 50/60Hz
1×230V 50/60Hz
Pneumatic connection 4 – 6 bar
Air consumption  3 m³/h
Weight 870 kg gross (with packaging)
*The Gamma 255 may also be able to process wires outside the indicated cross section range. Certain types of extremely hard, tough wires may not be able to be processed even though they are within the indicated cross section range. In case of doubt, we are happy to produce samples of your wires for you.


Gamma 255 Layout
Cutting Cutting
Full stripping Full strip both sides
Half stripping Half strip both sides
Coaxial and triaxial cable processing Coaxial cable
Crimping Crimping cc
Inkjet marking Inkjet offline with strip
Split cycle for closed barrels Split cycle both sides
Twisting / tinning Twisting and tinning
Ferrule crimping Ferrule crimping