Wide variety with up to 36 wire types
The different wire types for versatile wire harness production are available on the Omegas without the need for changeovers. The automatic wire changer provides up to 36 different wires from the entire cross-section range. Two automated inkjet printers mark the wires in black and one additional color within the same sequence.
New possibilities thanks to the optional OBMS
The optional OBMS optical measuring system makes the application even more flexible. It measures the individual block chambers precisely using a camera system and enables the automatic loading of components that could only be processed manually until now.
Guaranteed quality of the end products
The quality of the end product is continually guaranteed, independent of the machine operator. A high-precision force sensor monitors the entire insertion process and correct latching of the terminal parts in thehousing. The individual default values are synchronized. As a result, the insertion of small components, which can almost no longer be inserted by hand, is carried out in an absolutely reliable manner – supported by a precise and fast spindle drive. Thanks to the direct production of wire harnesses and the removal of interim storage, the danger of terminals being damaged through the storage process or from mistakes and incorrect loading is also eliminated.
The optional automatic conductor detector (ACD) reduces operator influence and ensures quality monitoring even for the finest wires. The ACD detects the slightest contact between the blades and conductor strands during stripping.
Continuous data flow and traceability
Production data can be sent directly to the machine via a network. The quality data from the production process is saved for each wire harness and traceability is guaranteed at all times.
Comprehensive advice for functional implementation
Komax brings the corresponding expert knowledge for the automation of wire harness production with Omega. Specialists evaluate the design of the wire harnesses and components with regard to automated processing. They present design proposals and assist companies in the optimal integration into their production process.